

PS Design
Services Ltd
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Product
Design
Philips TVs
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Complete design for two 26” tv's
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(set fathers).
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Ownership of design for speaker and grill areas for all of the range up to 62”.
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Design of all plastic and metal components, managing tool and mould makers.
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Looking after verification and validation for compliance.
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Complete testing for EMC concerns, sound resonance, quality of all components for moulding and paint and metal forming etc.
Product
Design
Hewlett Packard
Wide Format Printers



Machine
Design
Xeikon
Industrial Printer
100% design of ‘Fuser’ area, from complete concept through to production, incorporating design for:
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Paper feed access and jam removal.
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Quick and easy change of consumables, silicon oil, cleaning webs, rubber rollers, heating lamps.
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Design for assembly so that module sub-assemblies for quick assembly and service.
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Safe for operator and service technician.
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Machine
Design
Barco
Overhead projector prototype design allowing a high powered lamp to be adjusted in all directions controlled eventually by a remote controller


Sheet
Metal
Progressive Tooling
At least six stages


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Moulding & Die Casting
FULL DESIGN
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Design, detailing and working with toolmaker and moulder.
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Project Management
Thomson Telecom
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Modems and gateways, Femto Box.
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Involvement:
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Project management of two Asian teams who were expected to take our conceptual design through all different stages. 3D modelling, initially physical PCB modelling for size and thermal analysis.
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Analysis – both computer aided and physical measurement


INSPECTION METROLOGY
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X-Ray CT scan & Volumetric Program
Overlaying scanned model with original CAD 3d model, we can see how well important areas interface with each other.
Medical
Analysis
Checking and understanding sensitively effecting dosage



Analysis
Computational Analysis
Mechanica, Creo Simulate, Cosmos Simulation
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HAND CALCULATION ANALYSIS

Ministry Of Defence
SCOUT ARMOURED VEHICLES
Design of much of the armour for all the variants from training, demonstration to real armour. Consideration for different recipes, thicknesses and equipment mountain.


BRIMSTONE
Involvement – antenna design, battery location, electronic and microwave packaging of modules.
SPEAR
Had Involvement in – actuation and wing deployment, actuation of fins, release mechanism for fins and exhaust cover.


BRITECLOUD
Helped with fin design, actuation etc. Electronic & microwave packaging, cable routing etc.
Top Down Design
REVERSE ENGINEERING
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Take a competitor's component and get X-ray CT scanned by Carl Zeiss or Nikon Metrology
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Receive back STL point cloud file.
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Put through a CAD translator such as Rapid Works and translate into a useful CAD 3D model.
