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About

SEE DETAIL

SEE DETAIL

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Product Design

Product

Design

Philips TVs
  • Complete design for two 26” tv's

  • (set fathers).

  • Ownership of design for speaker and grill areas for all of the range up to 62”. 

  • Design of all plastic and metal components, managing tool and mould makers.

  • Looking after verification and validation for compliance.

  • Complete testing for EMC concerns, sound resonance, quality of all components for moulding and paint and metal forming etc.

Product

Design

Hewlett Packard
Wide Format Printers
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Machine Design
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Machine

Design

Xeikon

Industrial Printer

 

100% design of ‘Fuser’ area, from complete concept through to production, incorporating design for:

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  • Paper feed access and jam removal.

  • Quick and easy change of consumables, silicon oil, cleaning webs, rubber rollers, heating lamps.

  • Design for assembly so that module sub-assemblies for quick assembly and service.

  • Safe for operator and service technician.

22

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Machine 

Design

Barco

Overhead projector prototype design allowing a high powered lamp to be adjusted in all directions controlled eventually by a remote controller

Sheet Metal
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Sheet

Metal

Progressive Tooling
At least six stages
Moulding & Die Casting
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SEE DETAIL

Moulding & Die Casting

FULL DESIGN
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Design, detailing and working with toolmaker and moulder.

Project Management

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Project Management

Thomson Telecom
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Modems and gateways, Femto Box.

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Involvement:

  • Project management of two Asian teams who were expected to take our conceptual design through all different stages. 3D modelling, initially physical PCB modelling for size and thermal analysis. 

  • Analysis – both computer aided and physical measurement

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Analysis
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INSPECTION METROLOGY
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X-Ray CT scan & Volumetric Program

Overlaying scanned model with original CAD 3d model, we can see how well important areas interface with each other.

Medical
Analysis

Checking and understanding sensitively effecting dosage

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Analysis

Computational Analysis

Mechanica, Creo Simulate, Cosmos Simulation

SEE DETAIL

HAND CALCULATION ANALYSIS
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MOD

Ministry Of Defence

SCOUT ARMOURED VEHICLES

Design of much of the armour for all the variants from training, demonstration to real armour. Consideration for different recipes, thicknesses and equipment mountain.

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BRIMSTONE

Involvement – antenna design, battery location, electronic and microwave packaging of modules. 

SPEAR

Had Involvement in – actuation and wing deployment, actuation of fins, release mechanism for fins and exhaust cover.

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BRITECLOUD

Helped with fin design, actuation etc. Electronic & microwave packaging, cable routing etc.

Top Down Design

REVERSE ENGINEERING

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  1. Take a competitor's component and get X-ray CT scanned by Carl Zeiss or Nikon Metrology

  2. Receive back STL point cloud file.

  3. Put through a CAD translator such as Rapid Works and translate into a useful CAD 3D model.

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Reverse Engineering
Contact
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